THE
DUNHILL PIPE:
A
COMPARISON OF
THEN
AND NOW
We
are pleased to introduce R.D. "David" Field as a new Associate Editor.
David was recommended by Ben Rapaport who sent us the following article which
Mr. Field had written last year. David is employed by the city of Philadelphia
as a social worker. He is regarded as an expert on Dunhill Pipes and is also knowledgeable
on Castellos and other brands. At forty-one· years old, David has been a pipe
smoker for many years and has dealt extensively in pre-smoked collectibles. he
has had articles printed abroad ("Amici della Pipa" and "Smoking")
and should be welcome to the staff of
PIPE SMOKER.
As a
pipe collector, a pipe hobbyist, and as a Dunhill principal pipe dealer, I hear
comments over and over again about the comparative merits of the older pipes
versus the newer models. Most discussion centers on the quality of the briar and
the sweetness of the smoke. I hear comments such as "I love my old Dunhill
pipes, but these new ones ... I don't know."
People I
consider to be very knowledgeable on the subject of 20th Century briar swear
that, by far, the sweetest smoke comes from those Dunhill pipes bearing a patent
number (pre-1955);
they will not even
smoke those made after 1968,
believed to be of
substandard quality.
The used
pipe trade has followed the same trend - patent number Dunhills are commanding a
higher price than those made from 1955-1968,
and a still higher
price than those made after 1968.
Due to the
mystique surrounding the older Dunhill pipe, there is, indeed, a need to explore
any factual basis behind the "myth". This, reader, is the purpose of
this article.
Let's look at a bit of history behind the Dunhill pipe - from
its inception to present day production. Alfred Dunhill was a rather inventive
fellow, having taken a harness making concern into the automobile age by turning
it to the manufacturer of auto accessories, and then operating as a "patent
consultant". When he opened a tobacconist shop
in
1907, he knew
nothing beyond the ordinary of pipes, tobacco, and the art of blending. His
curious mind prompted him to listen to his customers' wants and then to try
different methods to satisfy those wants. By early 1910,
Dunhill was ready
to offer his own make of pipe as an alternative to those coming from France that
were highly varnished and so clogged the pores of the briar. These first pipes
were of two distinct internal designs: one followed the French design that is
the standard non-filter design of today; the other, the "Absorbal"
pipe, used a circular cellulose filter that was pushed into the hollowed-out
body of the pipe shank. It is interesting to note here that these first Dunhill
pipes and all Dunhill pipes made through 1919
had French-turned
bowls that were then finished in London by the Dunhill firm.
In 1912,
Dunhill invented and
patented the "inner tube", an aluminum insert designed to keep the
pipe "innards" clean; in 1915,
the "white
spot" appeared to help the customer know which side of the hand-cut
vulcanite stem should be uppermost; 1917
saw the introduction of
the first Dunhill sandblast - the "Shell".
In
producing the "Shell", Dunhill used only Algerian briar, then in great
abundance, because it had a softer character than the Italian briar used in the
smooth "Bruyere" finish. This soft character, in combination with the
heat derived from Dunhill's unique oil curing process, led to an unusually deep
and craggy sandblasted pipe. In the early years of production, Dunhill would not
even stamp shape numbers on his "shell" pipes, since the shape of
identically turned bowls varied so after curing and sandblasting.
Dunhill's
"root briar" was introduced in 1930
(by this time, Alfred
Dunhill was two years into retirement and his brother Herbert had charge of the
business) and the light brown finish proved highly popular in America, less so
in Europe. Next, some twenty three years later, came the "Tanshell" a
sandblasted Sardinian briar with a tan or brown finish. It took twenty-six more
years before another finish - the "Cumberland" - appeared. The Cumberland is also sandblasted, has a dark brown finish, a smooth beveled top,
and a bi-color vulcanite stem (this same stem first appeared in 1930
on the root briar).
As I
mentioned previously, no Dunhill pipe was completely fashioned in England until 1920
when a bowl-turning
section was opened in the London factory. Before this time "turned"
but unfinished pipe bowls were imported from France and then finished, oil-cured
and, in the case of "Shells", sandblasted in London.
The briar
situation must be investigated in order to compare the new Dunhill pipe with the
old there have been changes. Originally, Italian briar had been used for the
"Bruyere" and "Root", Algerian for the "Shell",
and Sardinian for the "Tanshell". The age of the briar used, averaged
between 60 and
100 years. In the 1960's,
the briar situation
changed drastically. The Algerian supply slowed to a trickle, and the Italian
government declared that its briar could only be used by pipe makers within its
borders. To that time, Dunhill had a virtual monopoly on briar supply; now it
had to search for new sources and could no longer reserve one type of briar for
one pipe finish.
This change was readily
apparent in the "Shell" finish. Deprived of Algerian briar, Dunhill
had to use Grecian briar, a harder variety, and so the "shell" pipe
now received a more shallow sandblast. As well, the wood was less aged between 50
and 80
years. Additionally,
the briar burls were smaller and had more flaws, so there were less perfect
bowls being turned, and - more waste! Conversely, the new briar was harder,
lighter, and had much better grain than the old. Dunhill was never known for
beautiful grain patterns in its smooth-finished pipes, but those produced today
are outstanding when compared with those of twenty years ago.
In the
manufacture of a quality pipe, much attention is paid to making and fitting the
stem, or mouthpiece. Injection-molding methods are not used here; instead, each
mouthpiece is hand-cut from sheet or rod vulcanite; the tenon is hand-cut and
hand shaped to the correct circumference; and the mouthpiece is then hand-fitted
to the pipe. The original Dunhill mouthpiece had quite a thick lip that I
personally find quite uncomfortable. The "comfy" mouthpiece, with a
thinner and wider lip, was developed in the 1920's,
and the "F/T"
(fishtail) mouthpiece was designed in the 1930's.
In 1976,
faced with rising labor
costs, the firm used a mouthpiece-cutting machine. The machined mouthpieces had
a very thick lip (much like the pre "comfy" lip); complaints poured in
and the machine was scrapped. Present-day mouthpieces have a lip thickness
somewhere between the "comfy" and the "F/T".
I have
visited the Dunhill pipe factory three times in the past two years and on each
visit, I have had the opportunity not only to view every facet of pipe
production, but also to converse with those in charge of production. During my
visit in December 1980,
I had a long
conversation with David Webb, factory manager. Mr. Webb has been with Dunhill
for the past five years, has been factory manager since late 1979,
and is very
knowledgeable. I had brought my personal collection of thirteen unsmoked
Dunhills dating from 19201927
- nine Bruyeres and
four Shells and three 1920 vintage "Shells" that I smoke. As Mr. Webb
looked them over, he laughed: "If these Shell Briars came out of production
today, half of them would land in the reject bin."
Stunned, I
asked: "Why?"
"In
the case of the billiard, that's a very deep sandblast in spots, taking away
about half the wall thickness; and the shank is out of line. The mouthpiece on
the smaller billiard is much too thick where it meets the shank and would have
to be cut down. The Prince is totally off-shape on one side of the bowl."
I
protested, stating that these were the very reasons for their great character.
"Yes,
they do add character. And, to my mind, they are beautiful pipes. We can make
them like this but ..." and he went on to explain that because Dunhill
sells to a worldwide market, the firm tends to get pushed and pulled in
different directions at the same time. On the Continent and in the Far East,
there is no demand for deeply-shelled pipes; furthermore, these will often be
returned to the factory as "not of Dunhill quality".
An
associate of David Webb, Bill Taylor, told me of the time he was working in
quality control at the factory. Richard Dunhill came by and picked up one of the
"Shells" Bill rejected.
"Why
is this in the reject bin?"
"Because
the sandblast is too deep and uneven."
"This
pipe has character. Send it to America. Americans know good pipes!"
The Dunhill
pipe has always been synonymous with the word quality in pipe making. Much of
this value judgment, I feel, has to do with the firm's unique "oil
curing" process invented by Alfred Dunhill. This process, in my estimation,
does three things - it makes the tobacco taste unusually "nutty"; it
has a very low rate of bowl "burn-out" compared with other makes; and,
it helps the pipe to smoke well even after many years. This process is still
very closely guarded by the firm and is not normally shown to visitors. I was
shown the process because I brought a copy of the original patent with me and
specifically raised the issue.
In order to
discern quality in a pipe, one has to look at only a few things (of course much
of the real judgment is in the smoking): the turned and bored bowl; the shank
bore; the tenon/ferrule connection; the lip of the mouthpiece; the look and feel
of the finish. Dunhill, I submit, has as high a standard of quality as it has
ever had. This does not mean that every Dunhill released for sale, today, is a
perfect pipe, for some are not! What it does mean is that the percentage of
imperfect Dunhills is no greater today than, say, 1924. I have discovered two
imperfect pipes in my 1920-1927 collection.
According
to David Webb, the Dunhill pipe did have a problem in the mid-1970's, not so
much with quality as with the outward signs of quality. Those in charge of
policy at the time decided that the "Shell" must be totally black
and shiny - a blue-black stain was used, eliminating any reddish highlights. At
the same time, the "Bruyere" finish was lightened from its original
plum color. These two changes have dampened the pipe's reputation and may be the
cause for some criticism I have heard; but, even with these pipes, the
underlying quality is still there. Since that time, of course, there has been a
return to the original "Bruyere" finish, and the new "Deep Shell" has reached our shores in limited quantity.
In
comparing the Dunhill pipe of yesterday with that of today, what stands out is
the continual evolvement of the pipe:
· The
original mouthpiece has changed to "comfy" to "FAT", to
machine-made, and then to present-day standard - gaining and losing lip
thickness with each change.
· The
briar has changed - age and the custom of reserving one type of briar for one
finish have given way to gains in hardness, lightness, and better grain pattern.
· The
sandblasted "Shell" has changed - losing a very deep blast and gaining
uniformity; then, regaining its deep, if more uniform blast.
With these
changes, the Dunhill standard of excellence has not diminished, at least in my
practiced eye. Today's Dunhill pipe is not worse than yesterday's; it is not
better than yesterday's; it is . . . different than yesterday's!
EDITOR'S
NOTE: After discussing this article with David Field, we learned that there will
be a sequel which will discuss in detail, the identification of Dunhill pipes.
This will include an analysis of the nomenclature which enables the
knowledgeable collector to know Dunhills. This article will appear in a future
edition of PIPE SMOKER.